Cox Manufacturing

How a Manufacturer Reduced Payroll Risk and Gained Back 4+ Days Per Month

By moving from disconnected payroll and HR systems to an integrated platform, the company reduced manual work, improved benefits and tax compliance, and reclaimed nearly four days a month in administrative time. The result was a more accurate, efficient process that empowered employees and gave the team greater confidence in day-to-day operations.

“It empowers the employee to have more control over their personal documents such as paystubs, PTO, W4, etc.”

Cynthia Sessi
Bookkeeper
Manufacturing Payroll & HR Software Case Study: How a Manufacturer Reduced Payroll Risk and Gained Back 4+ Days Per Month

The Challenge: Manual Payroll Processing and Disconnected Systems

As the business grew, payroll and HR operations became harder to manage. The company relied on a low-cost payroll system that lacked integration with key systems like third-party benefits administration platforms, external 401(k) providers, and tax compliance workflows.

This created a fragmented environment where teams had to manually connect the dots. As Cynthia Sessi, Bookkeeper, succinctly put it:

“You get what you pay for.”

Where It Showed Up: Manual Work Across Payroll, Benefits, and Compliance

The gaps showed up in daily operations, from manually entering benefits deductions to managing tax filings outside the system. Employees also lacked self-service access, forcing HR to handle routine requests for pay stubs and PTO balances.

During peak periods like open enrollment, the manual burden became overwhelming.

“We were pulling our hair out… manually hand keying everything,” said Sessi.

The Business Impact: Payroll Errors, Compliance Risk, and Lost Productivity

The disconnected systems created measurable friction:

  • Hours lost every week managing manual processes.
  • Increased risk of errors in benefit deductions.
  • Exposure to compliance issues from manual tax filings.

When the team quantified the impact, Sessi noted the significant shift in productivity:

“If I totaled it up, I would probably say it has saved our department… about one day a week… or four days a month.”

The Shift: Implementing an Integrated Payroll, HR, and Benefits System

To support growth, the company moved to an integrated platform that connected payroll processing, automated tax filings, and direct integrations with benefits and 401(k) systems.

Instead of managing disconnected silos, the team now operates from a single source of truth.

The Results: Automated Payroll, Reduced Risk, and 4+ Days Reclaimed

The transition resulted in immediate gains for the finance and HR departments:

  • Approximately four days saved per month in administrative work.
  • Elimination of manual entry for benefits and 401(k) contributions.
  • Automated compliance for payroll tax filings.
  • Increased confidence in reporting accuracy.

Sessi emphasized the bottom-line value of this efficiency:

“It all boils down to time… time is money.”

Empowering the Workforce

The new system also shifted the burden away from HR by giving employees direct access to their own information.

“It kind of empowers the employee to have more control over their personal documents such as paystubs, PTO, W4, etc.”

Why It Worked: Integration and Support

The biggest shift wasn’t just automation — it was the seamless flow of data between payroll, benefits, and 401(k) systems. Beyond the technology, the partnership during the transition proved vital.

“The communication was stellar… they actually try to help,” said Sessi.

Industry:

Manufacturing

BASED IN:

San Antonio, TX

Company size:

100+

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